TinyG shorted out during gcode test

From the original Synthetos forum (2011–2025)

Started by psiewert on in TinyG Support. 17 replies, last activity Aug 7, 2016.

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Anyone else have an issue with a brand new tinyG board that had IC chips blow on you during operation? I had just purchased a brand new board and hooked it up to a voltage regulated 24V supply. The polarity was checked and double checked before hooking it up. The board powered on just fine and it was recognized by the computer. I went through the tinyG wiki and set up the gcode sending software and it recommends that you first run $test=1 without any motors hooked up. I ran the code as my board sat on my desk and 10 seconds in I heard a pop, saw a flash, and it let the magic smoke out. Nothing made contact with the board and it was even on a clean towel to prevent any shorting. I'm blown away that there is no short or current protection on a board that runs you $130+.

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What device blew?
Use this to describe area of board tinyGv8

The chance that a recoverable/repairable failure that might be protected by short/current protection is rather low.

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I have had the same problem, my board just shorted out when i gave it power, the stepper motor driver dvr8188 blew up. and nothing was connected to it. now the ft230x chip is heating up. I have checked the power section on the board and every thing is normal there.

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Sorry for the problem. We will replace the board. Can you please send the failed board back for diagnosis? We will pay shipping. Please contact customer support.

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well, Thanx for the offer, but it would take 2-3 weeks to get a new board and i am in the finishing stages of my project. i have diagnosed the board and found that the
Motor driving ic (DRV8818PWP) had blown, also the FTDI IC was heating a lot ( FT230X5). I have replace those IC's and now i am stuck in bootloader mode. i am going to reflash the Atmega today. And let you know the results.

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I appreciate the diagnosis. We can still send a new board if you wish. In order to determine the root cause of the failure can I ask a few questions?

- Which axis failed?
- What kind of machine are you running? Screw driven, belt driven?
- What voltage are you running and do you think the power supply or a surge may have anything to do with it.

Again, sorry for your difficulties and thanks for the posts.

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Thanx Alden, I tried flashing the Atmega, but was not able to.
Maybe because of a the cheap programmer that i bought.

Now the answer to your questions.
- Z axis failed, But it was not connected to anything.
- I am building a belt driven pick and place machine.
- I am running the machine at 24V D.C. from a 14 amp. Smps( Meanwell), I have check the onboard power supply and i am getting the right voltages on the board. nothing from the pwersuplly section has blown.
- I am using nema 23 for the X axis and nema 17 for the Y, Z, A Axis.

Its kind of weird that the motor driver IC blew, when there was nothing connected to it, Although the X and Y axis were connected at that time, Also, i am not able to understand why the ftdi chip started getting hot ??? These 2 components are not related at all.

Please let me know how can i get the replacement of the board ???

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Thanks for the update and the info. Please send shipping info for the replacement board to synthetos at gmail dot com.

All your responses seems reasonable. No idea why Z failed. Odd. Does it look like there are shorts on the board? Perhaps the Vref was maxed out? What was the Z motor green LED doing? Was it lit while this was occurring? I'll take a closer look when I get your board back.

I use the Atmel-ICE programmer for everything now, including real-time debugging with Atmel Studio 6.2 (must be most recent version!). I have half a dozen of them and sometimes the die - so beware. Also, the Micro USB B is really easy to rip off the board, so be careful.

Check to see if your USB ground and power supply ground have a differential on them. That's the only thing I can think of regarding the FTDI getting hot.

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Hi alden,
i had sent an email in regards to the replacement of tinyg , but haven't received any reply in this regards. Can you please help me out here.

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The thing is alden, I do all my projects in microchip and have programmers etc. for that, and where i live the programmers are not easy to find. I would have to probably import the programmer from uk or the usa.

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Alden,
Thanx i have received the replacement board. Please let me know , where to send the old board.

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Im glad im not the only one who has this issue...my Tiny G is only a month old and like you had nothing connected to it and heard a pop followed by a funny smell coming from the board. Its so frustrating because i have checked double checked and even triple checked the setup and everything is perfect. I am running a 24V PS which has worked just fine till now. Extremely frustrating! Where do I go from here?

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Well i sent you guys a msg. On here and on the contact us part like you asked. I wished i read this forum before purchasing i would have went smoothie.

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Still no reply...

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Sorry, that interface was down for a couple days.

Retry
Head over here:

https://www.synthetos.com/contact-us/

and briefly describe the problem

It gets all the info to the right place.

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