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TarHeelTomMember
But remember. Only ground the shield at the tinyg end. Leave it unconnected at the other ends….
TarHeelTomMemberBe interesting to see how repeatable these are. I’ve bought several types of micro switches from different manufacturers, as I’ve had one bad switch (sticky) on my Bridgeport. Finally found a source (Allied, I think) for the original Honeywell switch and bought one. $160 Oooouch. But, it works, and works well. My best indicators only read to 0.001, and the Honeywell switch is repeatable to less than that. The repeatablility is important to me, as I have a fixture bolted down to the table, and if I can home to a precise position, it saves me having to dial in the position with an edge finder, which is a slow process.
But the price is right on these, $0.99 each, so I ordered some.
Overall, I think I like the Hall effect switches better, especially if I can find a way to mount them where they are protected from swarf. They are, of course, magnetic, but I rarely cut any steel on the Sherline, so that’s not a problem.Thanks again.
TarHeelTomMemberVex
What are you using for limit/homing switches? Can you show me how you have them mounted?Thanks
Tom
TarHeelTomMember>>>Spindle control is of interest, but not something I’m going to worry about. I have provisions for it on my Bridgeport, but it just never has gotten anywhere near the top of the stack. But getting 0 to 10 vdc doesn’t sound that hard. Seems to me that a pwm signal looks a lot like a DC signal with lots of ripple. What if you just put a diode on the pwm output, then a capacitor, then a drain resistor. Wouldn’t that look just like a 0 – 10 VDC signal? I may try breadboarding something like that this evening.
Started to build a mock-up of the PWM to DC converter, but then decided to google it first. Here’s a link to a very simple way to do it. Of course, this simple circuit only gives 0 to 5 vdc, but there are ways around that.
http://www.instructables.com/id/Analog-Output-Convert-PWM-to-Voltage/
Tom
TarHeelTomMemberGlad to know that they will pull the load. Neat deal with the fan. Do you have it (the tinyg) inside of any kind of enclosure? I had hoped to use the existing enclosure which came with the Sherline supplied drivers, mostly because I can continue to use the existing cables and DIN plugs.
Interesting side story here. Bought a CNC Bridgeport, an early one (1960) which had the early computer boards in it. They tell me that you just keep a bucket of replacement transistors nearby, as you get to change them frequently. Anyway, gutted both big boxes on the Bp, and threw the computer box away. Installed everything in the old electrical box, which is now still mostly empty. Went to great pains to add lots of heat sinks, fans, etc. Using the Gecko 203V’s and have a box with two computer fans which blow across the heat sink on the Geckos. Kept the 8″ fan in the cabinet door, and added a thermostat to turn it on when needed. It has never once come on. Putting my hand in above the Geckos, in the air stream, I’ve never felt warm air. Disconnected one of the fans. No change.
Are you sure you really need the fan under the drivers?
TarHeelTomMemberThe plug on the controller end of my stepper cables is a 5 pin DIN plug, but I don’t remember ever having the cables loose from the steppers, so really don’t know how many wires are in the cable. But it appears that only 4 plus ground are used at the controller end of the lashup.
My Sherline has no limit or homing switches on any axis. But I would like to add them. Probably Hall effect switches. Not possible with the existing controller, as there are no inputs at all, only the stepper outputs and the parallel cable from the computer. Joe didn’t bother to add limit switches or homing switches on the Sherline as he was under the impression that running into the physical limits on the Sherline would not hurt anything. And he’s generally right.
Spindle control is of interest, but not something I’m going to worry about. I have provisions for it on my Bridgeport, but it just never has gotten anywhere near the top of the stack. But getting 0 to 10 vdc doesn’t sound that hard. Seems to me that a pwm signal looks a lot like a DC signal with lots of ripple. What if you just put a diode on the pwm output, then a capacitor, then a drain resistor. Wouldn’t that look just like a 0 – 10 VDC signal? I may try breadboarding something like that this evening.
But my question is still a simple one. Do the stepper drivers on the tinyg have enough ooomph to run the Sherline steppers. Once you get yours hooked up and running, let me know.
Thanks
Tom
TarHeelTomMemberThat looks like the kit I’ve got. From what I remember, they are either 4 wire or 6 wire motors. (Don’t know that I’ve ever had the wire connection cover off) There appear to be 5 wires going to the DIN plug, but the fifth wire seems to go only to ground, possibly a shield. Sherline’s web site says that they are NEMA23 steppers, but they drive acme screws, rather than ball screws. The original Sherline just doesn’t have room to install a ball screw(s). Everyone seems to want ball screws, but I’m only aware of one user who has ever found a way to install ball screws.
>>The motors don’t look like anything special, controller looks to be a Mach3 setup.
All the Sherline cnc products come with LinuxCNC (actually before they changed the name). The version they supply today is an ancient version. But that box is quite simple inside. It drives up to 4 stepper motors, but has no provision for limit switches, eStop, or anything else.
One tragic thing is that no one at Sherline has any knowledge of cnc, and Joe, the owner, died recently. He was the only cnc expert. The website actually tells you up front that they offer NO cnc support at all.
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