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rainbow_lazerMember
Alden, I’m using Mac Coolterm. I’m not sure about line numbering in Partkam, although it’s a short enough file where I could hand-code them.
I agree on short-cycling… Let’s try to tele-meet over the weekend. I’ll be working the rest of today, tomorrow and Sunday from 11am Pacific til late-at-night Pacific. Maybe we can do a g+ hangout?
rainbow_lazerMemberah, so close and yet so far! Here’s what’s up:
-Figured out that the current pot was actually labeled, just very tiny-ly. I’ve got the current set just below the point where the motors will pulse from thermal shutoff.
-I changed the JM for each axis to 3000 [inches]. I’ve left it there, as I’m not entirely clear on what this setting does.
-I dropped the SR/FR for X and Y to a pretty conservative 61ipm/60ipm, respectively. All three axes run really nicely with individual, manual G-code commands (G0 and G1).
-The bad news: When I go to run a whole G-Code file, I’m missing steps in X and Y. The strange thing is, it’s in a very consistent pattern; ie the same file will run incorrectly the same way multiple times. Here’s a sample that I tried (should be a 1″x1″ square pocket), and the result after running it twice.
I’ve tried dropping the SR/FR settings, but no change in misstepping. I’m wondering if this could be a problem with the way CoolTerm is feeding in the file? Otherwise I’m stumped for troubleshooting.
rainbow_lazerMemberOK, I’m much closer today but things are still not quite right. Here’s the gist:
-I found that the chips were getting pretty hot, so I added a heatsink and fan.
-I adjusted the current pot (there’s only one on my board) per Riley’s suggestion, and that did seem to fix the stuttering. The green axis light will sometimes stay lit on X and Y, but it no longer flashes.
-I enabled power management on the Z axis since it is on a leadscrew, and there is no indicator light after finishing a Z command.
-I can send Gcode to the board, but I’m consistently missing steps on the X and Y axes.
I think either my JM settings in the firmware are still off or I have not actually set the current correctly. So my questions are:
-Is there a clear indicator of what the current pot is set to, and which turning direction increases current? I just tried randomly dialing it up and down today to see what happened, and tweaked it until the stuttering was no longer happening.
-What is a reasonable Max Jerk setting for a machine configured in inches? I reference the wiki in originally setting mine to 2,000,000 in/min^3, but Alden mentioned that this is too high.
Here’s my updated config settings:
Motor 1 – Mapped to axis 0 [0=X,1=Y…] $1MA0
Motor 1 – Step angle 1.80 degrees $1SA1.80
Motor 1 – Travel/rev 1.600 inches $1TR1.600
Motor 1 – Microsteps 2 [1,2,4,8] $1MI2
Motor 1 – Motor polarity 0 [0,1] $1PO0
Motor 1 – Power mgmt mode 0 [0,1] $1PW0
Motor 2 – Mapped to axis 1 [0=X,1=Y…] $2MA1
Motor 2 – Step angle 1.80 degrees $2SA1.80
Motor 2 – Travel/rev 1.600 inches $2TR1.600
Motor 2 – Microsteps 2 [1,2,4,8] $2MI2
Motor 2 – Motor polarity 1 [0,1] $2PO1
Motor 2 – Power mgmt mode 0 [0,1] $2PW0
Motor 3 – Mapped to axis 2 [0=X,1=Y…] $3MA2
Motor 3 – Step angle 1.80 degrees $3SA1.80
Motor 3 – Travel/rev 0.063 inches $3TR0.063
Motor 3 – Microsteps 4 [1,2,4,8] $3MI4
Motor 3 – Motor polarity 1 [0,1] $3PO1
Motor 3 – Power mgmt mode 1 [0,1] $3PW1
Motor 4 – Mapped to axis 2 [0=X,1=Y…] $4MA2
Motor 4 – Step angle 1.80 degrees $4SA1.80
Motor 4 – Travel/rev 0.100 inches $4TR0.100
Motor 4 – Microsteps 8 [1,2,4,8] $4MI8
Motor 4 – Motor polarity 0 [0,1] $4PO0
Motor 4 – Power mgmt mode 1 [0,1] $4PW1
X axis – Axis mode 1 [0-10] $XMO1
X axis – Seek rate 65.00 in/min $XSR65.00
X axis – Feed rate 62.00 in/min $XFR62.00
X axis – Travel hard limit 16 inches $XTH16
X axis – Travel soft limit 15 inches $XTS15
X axis – Jerk maximum 50000.00 in/min^3 $XJM50000
X axis – Cornering delta 0.0020 in $XCD0.0020
X axis – Limit switch mode 1 [0,1] $XLI1
X axis – Homing enabled 1 [0,1] $XHE1
X axis – Homing seek rate 53.15 in/min $XHR53.15
X axis – Homing close rate 0.39 in/min $XHC0.39
X axis – Homing offset -7.87 inches $XHO-7.87
X axis – Homing backoff 0.20 inches $XHB0.20
Y axis – Axis mode 1 [0-10] $YMO1
Y axis – Seek rate 65.00 in/min $YSR65.00
Y axis – Feed rate 62.00 in/min $YFR62.00
Y axis – Travel hard limit 12 inches $YTH12
Y axis – Travel soft limit 11 inches $YTS11
Y axis – Jerk maximum 50000.00 in/min^3 $YJM50000
Y axis – Cornering delta 0.0020 in $YCD0.0020
Y axis – Limit switch mode 1 [0,1] $YLI1
Y axis – Homing enabled 1 [0,1] $YHE1
Y axis – Homing seek rate 53.15 in/min $YHR53.15
Y axis – Homing close rate 0.39 in/min $YHC0.39
Y axis – Homing offset -5.91 inches $YHO-5.91
Y axis – Homing backoff 0.20 inches $YHB0.20
Z axis – Axis mode 1 [0-10] $ZMO1
Z axis – Seek rate 17.00 in/min $ZSR17.00
Z axis – Feed rate 15.00 in/min $ZFR15.00
Z axis – Travel hard limit 3 inches $ZTH3
Z axis – Travel soft limit 3 inches $ZTS3
Z axis – Jerk maximum 50000.00 in/min^3 $ZJM50000
Z axis – Cornering delta 0.0020 in $ZCD0.0020
Z axis – Limit switch mode 1 [0,1] $ZLI1
Z axis – Homing enabled 1 [0,1] $ZHE1
Z axis – Homing seek rate 53.15 in/min $ZHR53.15
Z axis – Homing close rate 0.39 in/min $ZHC0.39
Z axis – Homing offset -1.46 inches $ZHO-1.46
Z axis – Homing backoff 0.20 inches $ZHB0.20
A axis – Axis mode 3 [0-10] $AMO3
A axis – Seek rate 51024 deg/min $ASR51024
A axis – Feed rate 45921 deg/min $AFR45921
A axis – Travel hard limit -1 degrees $ATH-1
A axis – Travel soft limit -1 degrees $ATS-1
A axis – Jerk maximum 50000000 deg/min^3 $AJM50000000
A axis – Cornering delta 0.0020 in $ACD0.0020
A axis – Radius value 0.394 inches $ARA0.394
A axis – Limit switch mode 1 [0,1] $ALI1
A axis – Homing enabled 1 [0,1] $AHE1
A axis – Homing seek rate 45921 deg/min $AHR45921.26
A axis – Homing close rate 360 deg/min $AHC360.00
A axis – Homing offset 0 degrees $AHO0.00
A axis – Homing backoff 5 degrees $AHB5.00
B axis – Axis mode 3 [0-10] $BMO3
B axis – Seek rate 51024 deg/min $BSR51024
B axis – Feed rate 45921 deg/min $BFR45921
B axis – Travel hard limit -1 degrees $BTH-1
B axis – Travel soft limit -1 degrees $BTS-1
B axis – Jerk maximum 50000000 deg/min^3 $BJM50000000
B axis – Cornering delta 0.0020 in $BCD0.0020
B axis – Radius value 0.394 inches $BRA0.394
B axis – Limit switch mode 1 [0,1] $BLI1
B axis – Homing enabled 0 [0,1] $BHE0
B axis – Homing seek rate 45921 deg/min $BHR45921.26
B axis – Homing close rate 360 deg/min $BHC360.00
B axis – Homing offset 0 degrees $BHO0.00
B axis – Homing backoff 5 degrees $BHB5.00
C axis – Axis mode 3 [0-10] $CMO3
C axis – Seek rate 51024 deg/min $CSR51024
C axis – Feed rate 45921 deg/min $CFR45921
C axis – Travel hard limit -1 degrees $CTH-1
C axis – Travel soft limit -1 degrees $CTS-1
C axis – Jerk maximum 50000000 deg/min^3 $CJM50000000
C axis – Cornering delta 0.0020 in $CCD0.0020
C axis – Radius value 0.394 inches $CRA0.394
C axis – Limit switch mode 1 [0,1] $CLI1
C axis – Homing enabled 0 [0,1] $CHE0
C axis – Homing seek rate 45921 deg/min $CHR45921.26
C axis – Homing close rate 360 deg/min $CHC360.00
C axis – Homing offset 0 degrees $CHO0.00
C axis – Homing backoff 5 degrees $CHB5.00
Gcode: Units {G20,G21} 21 [20,21] $GU21
Gcode: Plane {G17,G18,G19} 17 [17,18,19] $GL17
Gcode: Path {G61,G61.1,G64} 64.0 [61,61.1,64] $GP64.0
Gcode: Distance Mode {G90,G91} 90 [90,91] $GD90
Enable Acceleration 1 [0,1] $EA1
Junction acceleration 3937 in/min^2 $JA3937
Min line segment length 0.0031 inches $ML0.0031
Min arc segment length 0.0039 inches $MC0.0039
Min segment time 10000 uSec $MT10000
Homing mode 0 [0,1] $HM0
Convert LF to CR LF (outgoing) 0 [0,1] $EC0
Ignore Incoming CR 0 [0,1] $IC0
Ignore Incoming LF 0 [0,1] $IL0
Enable Xon/Xoff Flow Control 1 [0,1] $EX1
Enable Echo 1 [0,1] $EE1Thanks!
rainbow_lazerMemberHey guys, I think Riley’s suggestion about the current reduction did the trick. I’m putting together a heatsink/fan right now… will update soon.
rainbow_lazerMemberRiley, wouldn’t be the first for me either! Thanks for being so responsive.
Here’s the dump:
Profile 1.00 [P_1.00]
Version 0.90 [V_0.90]
Motor 1 – Mapped to axis 0 [0=X,1=Y…] $1MA0
Motor 1 – Step angle 1.80 degrees $1SA1.80
Motor 1 – Travel/rev 1.600 inches $1TR1.600
Motor 1 – Microsteps 2 [1,2,4,8] $1MI2
Motor 1 – Motor polarity 0 [0,1] $1PO0
Motor 1 – Power mgmt mode 0 [0,1] $1PW0
Motor 2 – Mapped to axis 1 [0=X,1=Y…] $2MA1
Motor 2 – Step angle 1.80 degrees $2SA1.80
Motor 2 – Travel/rev 1.600 inches $2TR1.600
Motor 2 – Microsteps 2 [1,2,4,8] $2MI2
Motor 2 – Motor polarity 1 [0,1] $2PO1
Motor 2 – Power mgmt mode 0 [0,1] $2PW0
Motor 3 – Mapped to axis 2 [0=X,1=Y…] $3MA2
Motor 3 – Step angle 1.80 degrees $3SA1.80
Motor 3 – Travel/rev 0.063 inches $3TR0.063
Motor 3 – Microsteps 4 [1,2,4,8] $3MI4
Motor 3 – Motor polarity 1 [0,1] $3PO1
Motor 3 – Power mgmt mode 0 [0,1] $3PW0
Motor 4 – Mapped to axis 3 [0=X,1=Y…] $4MA3
Motor 4 – Step angle 1.80 degrees $4SA1.80
Motor 4 – Travel/rev 0.709 inches $4TR0.709
Motor 4 – Microsteps 8 [1,2,4,8] $4MI8
Motor 4 – Motor polarity 0 [0,1] $4PO0
Motor 4 – Power mgmt mode 1 [0,1] $4PW1
X axis – Axis mode 1 [0-10] $XMO1
X axis – Seek rate 250.00 in/min $XSR250.00
X axis – Feed rate 200.00 in/min $XFR200.00
X axis – Travel hard limit 16 inches $XTH16
X axis – Travel soft limit 15 inches $XTS15
X axis – Jerk maximum 2000000.00 in/min^3 $XJM2000000
X axis – Cornering delta 0.0020 in $XCD0.0020
X axis – Limit switch mode 1 [0,1] $XLI1
X axis – Homing enabled 1 [0,1] $XHE1
X axis – Homing seek rate 31.50 in/min $XHR31.50
X axis – Homing close rate 0.39 in/min $XHC0.39
X axis – Homing offset -7.87 inches $XHO-7.87
X axis – Homing backoff 0.20 inches $XHB0.20
Y axis – Axis mode 1 [0-10] $YMO1
Y axis – Seek rate 250.00 in/min $YSR250.00
Y axis – Feed rate 250.00 in/min $YFR250.00
Y axis – Travel hard limit 7 inches $YTH7
Y axis – Travel soft limit 7 inches $YTS7
Y axis – Jerk maximum 2000000.00 in/min^3 $YJM2000000
Y axis – Cornering delta 0.0020 in $YCD0.0020
Y axis – Limit switch mode 1 [0,1] $YLI1
Y axis – Homing enabled 1 [0,1] $YHE1
Y axis – Homing seek rate 31.50 in/min $YHR31.50
Y axis – Homing close rate 0.39 in/min $YHC0.39
Y axis – Homing offset -3.43 inches $YHO-3.43
Y axis – Homing backoff 0.20 inches $YHB0.20
Z axis – Axis mode 1 [0-10] $ZMO1
Z axis – Seek rate 10.00 in/min $ZSR10.00
Z axis – Feed rate 9.00 in/min $ZFR9.00
Z axis – Travel hard limit 3 inches $ZTH3
Z axis – Travel soft limit 3 inches $ZTS3
Z axis – Jerk maximum 50000.00 in/min^3 $ZJM50000
Z axis – Cornering delta 0.0020 in $ZCD0.0020
Z axis – Limit switch mode 1 [0,1] $ZLI1
Z axis – Homing enabled 1 [0,1] $ZHE1
Z axis – Homing seek rate 19.69 in/min $ZHR19.69
Z axis – Homing close rate 0.39 in/min $ZHC0.39
Z axis – Homing offset -1.46 inches $ZHO-1.46
Z axis – Homing backoff 0.20 inches $ZHB0.20
A axis – Axis mode 3 [0-10] $AMO3
A axis – Seek rate 12000 deg/min $ASR12000
A axis – Feed rate 12000 deg/min $AFR12000
A axis – Travel hard limit -1 degrees $ATH-1
A axis – Travel soft limit -1 degrees $ATS-1
A axis – Jerk maximum 50000000 deg/min^3 $AJM50000000
A axis – Cornering delta 0.0020 in $ACD0.0020
A axis – Radius value 0.394 inches $ARA0.394
A axis – Limit switch mode 1 [0,1] $ALI1
A axis – Homing enabled 1 [0,1] $AHE1
A axis – Homing seek rate 12000 deg/min $AHR12000.00
A axis – Homing close rate 360 deg/min $AHC360.00
A axis – Homing offset 0 degrees $AHO0.00
A axis – Homing backoff 5 degrees $AHB5.00
B axis – Axis mode 3 [0-10] $BMO3
B axis – Seek rate 12000 deg/min $BSR12000
B axis – Feed rate 12000 deg/min $BFR12000
B axis – Travel hard limit -1 degrees $BTH-1
B axis – Travel soft limit -1 degrees $BTS-1
B axis – Jerk maximum 50000000 deg/min^3 $BJM50000000
B axis – Cornering delta 0.0020 in $BCD0.0020
B axis – Radius value 0.394 inches $BRA0.394
B axis – Limit switch mode 1 [0,1] $BLI1
B axis – Homing enabled 0 [0,1] $BHE0
B axis – Homing seek rate 12000 deg/min $BHR12000.00
B axis – Homing close rate 360 deg/min $BHC360.00
B axis – Homing offset 0 degrees $BHO0.00
B axis – Homing backoff 5 degrees $BHB5.00
C axis – Axis mode 3 [0-10] $CMO3
C axis – Seek rate 12000 deg/min $CSR12000
C axis – Feed rate 12000 deg/min $CFR12000
C axis – Travel hard limit -1 degrees $CTH-1
C axis – Travel soft limit -1 degrees $CTS-1
C axis – Jerk maximum 50000000 deg/min^3 $CJM50000000
C axis – Cornering delta 0.0020 in $CCD0.0020
C axis – Radius value 0.394 inches $CRA0.394
C axis – Limit switch mode 1 [0,1] $CLI1
C axis – Homing enabled 0 [0,1] $CHE0
C axis – Homing seek rate 12000 deg/min $CHR12000.00
C axis – Homing close rate 360 deg/min $CHC360.00
C axis – Homing offset 0 degrees $CHO0.00
C axis – Homing backoff 5 degrees $CHB5.00
Gcode: Units {G20,G21} 21 [20,21] $GU21
Gcode: Plane {G17,G18,G19} 17 [17,18,19] $GL17
Gcode: Path {G61,G61.1,G64} 64.0 [61,61.1,64] $GP64.0
Gcode: Distance Mode {G90,G91} 90 [90,91] $GD90
Enable Acceleration 1 [0,1] $EA1
Jerk corner acceleration 1969 in/min^2 $JA1969
Min segment length 0.0020 inches $MM0.0020
Min segment time 10000 uSec $MT10000
Homing mode 0 [0,1] $HM0
Convert LF to CR LF (outgoing) 0 [0,1] $EC0
Ignore Incoming CR 0 [0,1] $IC0
Ignore Incoming LF 0 [0,1] $IL0
Enable Xon/Xoff Flow Control 1 [0,1] $EX1
Enable Echo 1 [0,1] $EE1
Profile 0.90 [0.90]rainbow_lazerMemberSeems like it’s on all three axes, with both G1 and G0 commands.
Here are a few manual G-Codes I tried, that all produced the ‘extra stepping’:
tinyg[mm] ok> g20
tinyg[inch] ok> g0 x2
tinyg[inch] ok> g1 y4 f20
tinyg[inch] ok> g0 z1
tinyg[inch] ok>And a simple nc file, which seemed to do the same thing, with the addition of the Z axis slowly creeping down to it’s lower limit the entire run (I had to shut it off before it could finish the file).
Also I haven’t seen either of those error messages.
rainbow_lazerMemberAlden, here is the version info that I got thru CoolTerm:
#### TinyG build 322.02 – “Filariasis” ####
rainbow_lazerMemberYes, thanks! AVRstudio 4 on a different windoze box did the trick!
rainbow_lazerMemberalden, thanks, I’ve got an mkII, but for some reason I’m having trouble flashing the board. I can connect to the programmer via avrdude when it’s attached to an arduino, but when I try to connect to TinyG, I get this error message:
root@lilcnc-desktop:# avrdude -c avrispmkii -p x256a3 -P usb
avrdude: stk500v2_command(): error in CMD_XPROG_SETMODE: Unknown
avrdude: stk600_xprog_program_enable(): CMD_XPROG_SETMODE(XPRG_MODE_PDI) failed
avrdude: initialization failed, rc=-1
Double check connections and try again, or use -F to override
this check.avrdude: stk500v2_command(): error in CMD_XPROG: Unknown
avrdude: stk600_xprog_program_disable(): XPRG_CMD_LEAVE_PROGMODE failedavrdude done. Thank you.
This is consistent on Windows 7 & Ubuntu Linux.
I’ve done some investigating online, and it sounds like I may need to update the mkII’s firmware via AVRstudio? Trouble is, I installed the libusb drivers on Windows, and it seems like they’re interfering with AVRstudio as it can’t connect to the board.
I’ll try again tomorrow on a different machine. Thanks!
rainbow_lazerMemberAlden, thanks, I figured that was probably the case. I’ve had a string of faulty AVR programmers lately, and a new one that’s waiting to get soldered together… guess this is a good excuse to assemble it.
I like the idea of a DIYLILCNC default config… I’ll keep you posted as I tune my board after updating.
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